Caterpillar EP16TBCB Forklift Service and Operator Manual (99759-6T110)

The Cat EP16TBCB is an electric counterbalanced forklift for moving and stacking loads around a warehouse, plant, or rental yard. This manual is for the mechanic putting one back into service, checking scheduled maintenance, and fixing faults before the next dispatch. In my experience, it earns its place when you need wiring, drive, hydraulic, brake, steering, mast, or service data at the truck.

What this manual helps you do

• Trace electrical faults through the truck wiring and control circuits.
• Check and service the traction motor, controller, drive unit, brakes, steering, and hydraulic systems.
• Follow scheduled maintenance and hour-meter service work.
• Diagnose operating problems using the truck's testing and troubleshooting procedures.
• Adjust, remove, replace, and reinstall service components on the chassis, mast, and forks.

Who this is for

This suits a warehouse maintenance technician, plant maintenance team, dealer technician, independent forklift shop, or rental fleet mechanic. It's workshop service material for the electric counterbalanced forklift trade, with the operator handbook available as the companion volume for daily operation.

FAQ

Q: What do I receive, and how is it organised?

A: You receive a two-publication Cat set delivered as 42 PDF files split by section. The files have a real text layer, so you can search and copy text, as well as print or zoom the sections you need.

Q: Does it fit my EP16TBCB truck?

A: Yes, when the truck matches the listed serial groups: 215E00001-up, 264E00001-up, 216E00001-up, 265E00001-up, 288E00001-up, 266E00001-up, 283E00001-up, or 267E00001-up. The set is identified for the EP16TBCB family.

Q: How does it fit the job?

A: Use it for in-house repairs, planned service, fault tracing, and component replacement on an electric Cat truck. You get the set, not a single booklet.

With this manual on the bench, you can service the EP16TBCB, verify work before dispatch, and avoid sending a machine out with an unresolved fault.

Models covered by this manual

Caterpillar publication 99759-6T110 is the factory service and operator manual for the EP16TBCB. The same publication covers 15 further forklift models: EP13TCB, EP13TCB(J), EP15TCB, EP15TCB(J), EP16TBCB(J), EP16TCB, EP16TCB(J), EP18TBCB, EP18TBCB(J), EP18TCB, EP18TCB(J), EP20TBCB and 3 more. The cover also lists EP16/18/20TCB(J), EP16/18/20TBCB(J), EP13TCB(J)-20TCB(J),, EP16TBCB(J)-20TBCB(J). Check the model and serial number on your data plate before ordering.

Table of Contents:

• Sit on the forklift truck seat and turn on the key switch
• Push Lift lever forward to lower the forks to the ground
• Do not make a sudden start and brake or turn
• Do not make a sudden valve lever operation at a
• Do not run sideways or handle on an incline
• When the red lamp of battery capacity indicator
• Check electrolyte every week and replenish water
• Be sure to use the prescribed fuses
• W x 50 Ω or
• W x 20 Ω
• MPa, with
• SERVICE
• ELECTRIC
• MOTOR
• N or less
• L per side
• N·m of torque to the preload measured

Caterpillar Software

Caterpillar PDF Manuals