Caterpillar EP16TCB(J) Forklift Service and Operator Manual (99759-6T110)

This Cat EP16TCB(J) is an electric counterbalanced forklift for moving pallets and loads around a warehouse, plant, or yard. The service manual is for the mechanic putting the truck back into service, chasing electrical or hydraulic faults, and keeping scheduled maintenance on the hour-meter plan. Around my shop, this is the book used when a used truck arrives short on documentation and needs to go out tomorrow.

What this manual helps you do

• Trace wiring, switches, traction circuits, and control-system faults.
• Check hydraulic, brake, steering, mast, and fork systems during service.
• Follow adjustment, removal, installation, and inspection procedures.
• Diagnose drive-unit, controller, and electric traction problems.
• Verify service data while completing scheduled maintenance and repairs.

Who this is for

This suits a warehouse maintenance technician, plant maintenance team, dealer technician, independent forklift shop, or rental fleet mechanic. It is trade-level forklift service documentation, with the operator handbook and parts catalog available as companion volumes.

FAQ

Q: What do I receive, and how is it organised?

A: You receive two separate Cat publications delivered as 28 PDF files, split by section, with 386 pages total. The files carry a real text layer, so you can search and copy text, then print or zoom the PDF sections at the bench.

Q: Which trucks does it fit?

A: It covers EP13TCB(J), EP15TCB(J), EP16/18/20TCB(J), EP16/18/20TBCB(J), EP13TCB(J)-20TCB(J), and EP16TBCB(J)-20TBCB(J), including the stated serial groups beginning 215E, 264E, 216E, 265E, 288E, 266E, 283E, and 267E.

Q: How does it fit the job I'm doing?

A: Use it for in-house repair, fault tracing, component service, adjustments, and scheduled maintenance on this electric counterbalanced truck. It gives the shop a working reference before parts are ordered or the machine is released.

You can use this set to diagnose faults, service the truck, and turn an EP16TCB(J) back into a dependable rental or plant machine.

Models covered by this manual

Caterpillar publication 99759-6T110 is the factory service and operator manual for the EP16TCB(J). The same publication covers 15 further forklift models: EP13TCB, EP13TCB(J), EP15TCB, EP15TCB(J), EP16TBCB, EP16TBCB(J), EP16TCB, EP18TBCB, EP18TBCB(J), EP18TCB, EP18TCB(J), EP20TBCB and 3 more. The cover also lists EP16/18/20TCB(J), EP16/18/20TBCB(J), EP13TCB(J)-20TCB(J),, EP16TBCB(J)-20TBCB(J). Check the model and serial number on your data plate before ordering.

Table of Contents:

• Sit on the forklift truck seat and turn on the key switch
• Push Lift lever forward to lower the forks to the ground
• Do not make a sudden start and brake or turn
• Do not make a sudden valve lever operation at a
• Do not run sideways or handle on an incline
• When the red lamp of battery capacity indicator
• Check electrolyte every week and replenish water
• Be sure to use the prescribed fuses
• W x 50 Ω or
• W x 20 Ω
• MPa, with
• SERVICE
• ELECTRIC
• MOTOR
• N or less
• L per side
• N·m of torque to the preload measured

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