Caterpillar EP16TBCB(J) Forklift Service and Operator Manual (99759-6T110)

This Cat EP16TBCB(J) is an electric counterbalanced forklift used for moving and stacking loads around warehouses, plants, and rental yards. When one comes in for scheduled service or a fault before the next dispatch, this is the sort of manual a warehouse maintenance tech, dealer technician, or rental fleet mechanic reaches for. It gives the shop procedures for checking, adjusting, repairing, and returning the truck to work.

What this manual helps you do

• Trace electrical faults through the truck wiring and control circuits.
• Check traction motor, controller, brake, steering, and hydraulic system operation.
• Follow procedures for servicing the drive unit, axles, mast, forks, and lift system.
• Diagnose operating faults using the service information and troubleshooting guidance.
• Adjust and replace service items during scheduled maintenance and repair work.

Who this is for

This suits plant maintenance, warehouse service departments, independent forklift shops, dealer technicians, and rental fleet mechanics who handle Cat electric trucks. The operator handbook and related chassis or component manuals are companion volumes available for the same trade and machine work.

FAQ

Q: What do I receive, and how is it organised?

A: You receive a two-publication Cat set delivered as separate PDF files split by section. The files can be printed, viewed with zoom, searched, and copied from because the set has a real text layer.

Q: Does it match my truck?

A: Yes, when your truck is an EP16TBCB(J) in the listed serial groups: 215E00001-up, 264E00001-up, 216E00001-up, 265E00001-up, 288E00001-up, 266E00001-up, 283E00001-up, or 267E00001-up. It also identifies the related EP13 through EP20 TCB(J) and TBCB(J) models covered by the publication family.

Q: How does it fit the job I'm doing?

A: It is for workshop repair and service work, including electrical diagnosis, scheduled maintenance, hydraulic and mast service, and drive-system repairs. That makes it suitable for turning a truck around with fewer surprises before its next shift.

If your truck matches the model and serial coverage, this is the set to use for in-house service, fault finding, and repair work on the EP16TBCB(J).

Models covered by this manual

Caterpillar publication 99759-6T110 is the factory service and operator manual for the EP16TBCB(J). The same publication covers 15 further forklift models: EP13TCB, EP13TCB(J), EP15TCB, EP15TCB(J), EP16TBCB, EP16TCB, EP16TCB(J), EP18TBCB, EP18TBCB(J), EP18TCB, EP18TCB(J), EP20TBCB and 3 more. The cover also lists EP16/18/20TCB(J), EP16/18/20TBCB(J), EP13TCB(J)-20TCB(J),, EP16TBCB(J)-20TBCB(J). Check the model and serial number on your data plate before ordering.

Table of Contents:

• Sit on the forklift truck seat and turn on the key switch
• Push Lift lever forward to lower the forks to the ground
• Do not make a sudden start and brake or turn
• Do not make a sudden valve lever operation at a
• Do not run sideways or handle on an incline
• When the red lamp of battery capacity indicator
• Check electrolyte every week and replenish water
• Be sure to use the prescribed fuses
• W x 50 Ω or
• W x 20 Ω
• MPa, with
• SERVICE
• ELECTRIC
• MOTOR
• N or less
• L per side
• N·m of torque to the preload measured

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