A Tadano TR-600XXL-4 is a single-cab rough terrain crane. It has a telescopic boom and outriggers, and it works on uneven ground where a truck crane can't get in. When one goes down out of warranty, the person with the wrench needs the workshop book, not guesswork. That means a rental fleet mechanic, an independent shop, or a dealer technician pulling a hydraulic or electrical component.
What this manual helps you do
- Troubleshoot the hydraulic system using the hydraulic system troubleshooting section.
- Follow dismounting and remounting and disassembly and reassembly procedures for the swing, winch and boom telescoping systems.
- Adjust and check settings using the data, adjusting and checks section (Y).
- Trace circuits and plumbing with the system diagrams (Z).
- Rebuild outrigger, steering, brake and suspension components using sealing parts and piping procedure guidance.
Who this is for
Crane service technicians, rental fleet mechanics and independent repair shops that fix these cranes in-house. It also suits anyone who inherited a used TR-600XXL-4 with no paperwork and needs a place to start.
FAQ
Q: What do I receive and how is it organised?
A: You get 3 PDF files, 777 pages in total, in English. The text is searchable and copyable, so you can jump straight to a system letter or a topic like hydraulic oil.
Q: Which machine does it fit?
A: The TR-600XXL-4. The set has 2 manuals: the main manual, Publication GR-600XXL-1-S2(U)-1E, Serial No. 545595 (457 pages), and a second manual for Serial No. 545610 and later (320 pages).
Q: How does it fit the job I'm doing?
A: It's laid out by system, from hydraulic power generating and boom elevating to the safety system and control system. Find the system you're working on, then follow the procedure and check the data section before you button it up.
Pull the set, search the system you're chasing, and work from the procedures at the bench or on the machine.
Click here to view the preview (PDF)
Does this manual fit your machine?
| Model |
Serial No. |
| TR-600XXL-4 |
545595 |
The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.
📘 Show Index
Table of Contents:
- Publication GR-600XXL-1-S2(U)-1E / Serial No. 545595 (457 pages)
- Safety
- Foreword
- (B) Hydraulic Power Generating System
- (C) Outrigger System
- (D) Swing System
- (E) Boom Elevating System
- (F) Winch System
- (G) Boom Telescoping System
- (H) Safety System
- (L) Control System
- (S) Steering System
- (T) Brake System
- (U) Suspension System
- (Y) Data, Adjusting and Checks
- (Z) System Diagrams
- History of revision
- Contents of Information
- Hydraulic System Troubleshooting
- Dismounting and Remounting
- Disassembly and Reassembly
- Sealing Parts
- Piping Procedure
- Machine Elements
- Hydraulic Oil
- Serial No. 545610 and later (320 pages)
- Safety
- Fundamental cautions
- Cautions in working
- Cautions in operation
- Foreword
- Applicable spec. NO
- Separate service manual
- Outline of specifications
- (B) Hydraulic Power Generating System
- B-1 Hydraulic Power Generating System
- B-2 Hydraulic Pump (Double Variable Displacement Pump)
- B-3 Hydraulic Pump (Double Gear Pump)
- (C) Outrigger System
- C-1 Outrigger System
- C-2 Jack Cylinder
- C-3 Pilot check Valve (Jack Cylinder Retracting Prevention)
- (D) Swing System
- D-1 Swing System
- D-2 Swing Assembly
- D-3 Hydraulic Pilot Control Valve (Swing)
- (E) Boom Elevation System
- E-1 Elevating System
- E-2 Elevating Cylinder
- E-3 Counterbalance Valve (Elevating)
- (F) Winch System
- F-1 Winch System
- F-2 Winch
- F-3 Hydraulic Motor (Winch)
- (G) Boom Telescoping System
- G-1 Telescoping System
- G-2 Boom (Five-Section Boom)
- G-4 Telescoping Cylinder
- (H) Safety System
- H-1 Safety System
- H-2 Boom Length and Angle Detector
- H-3 Outrigger Extension Length Detector
- (L) Control System
- L-1 Control System
- L-2 Remote Control Valve (Lever)
- L-3 Remote Control Valve (Pedal)
- (S) Steering System
- S-1 Steering System
- S-2 Priority Valve
- S-3 Orbitrol
- (T) Brake System
- T-1 Brake System
- T-2 Brake (Service Brake)
- T-3 Brake Valve
- (U) Suspension System
- U-1 Suspension System
- U-2 Suspension Lock Cylinder
- U-3 Pilot Check Valve (Suspension Lock Cylinder)
- to Data and Diagrams-section
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