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ZF 10 AS 2301 Transmission Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 116

File Size: 6.45 MB (Speed Download Link)

File Count: 2 PDF files

Brand: ZF

Model: 10 AS 2301

Equipment Type: Transmission

Manuals Included: 2 separate publications

Type of Document: Service Manual

Searchable: Partly, some files are scanned pages without a text layer

Delivery: Instant download after payment

Categories: ,

$ 55

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ZF 10 AS 2301 Transmission Service Manual

The ZF 10 AS 2301 is an AS-Tronic transmission fitted to cranes and other heavy machines, and it's the part that gets the engine's power to the driveline. When it starts shifting badly or throws faults, the machine sits. Fleet mechanics and repair shops reach for this manual when they want to diagnose and fix it in-house instead of waiting on an outside shop.

What this manual helps you do

  • Diagnose shift and control faults using the diagnosis section.
  • Replace the clutch actuator, transmission actuator or E module following the repair procedures.
  • Check and set the range selector, display and wiring harness (central wiring).
  • Replace the input shaft seal, transmission brake or output flange.
  • Follow the clutch release device procedure and the tightening torques and special tools listed for each job.

Who this is for

A rental fleet mechanic or crane service technician who has this transmission in the yard and wants a workshop-level reference at the bench. It also suits independent repair shops and plant maintenance staff working on machines that came in without paperwork.

FAQ

Q: What do I receive and how is it organised?

A: You get the set: 2 PDF files, 116 pages in total, in English. Manual 1 is the main manual at 58 pages, and Publication 1327 751 101 adds another 58 pages. It's the complete AS-Tronic Transmission Repair Manual.

Q: Which transmissions does it fit?

A: It covers the 10 AS 2301, and the same manual also applies to the 12 AS 2301 and 16 AS 2601.

Q: How does it fit the job I'm doing?

A: It starts with repair instructions, tightening torques and special tools, then moves through diagnosis and the individual components. You can look up the one you're working on and go straight to the procedure.

Keep it on the workshop PC or tablet, and your next transmission job starts with the procedure in front of you instead of guesswork.

Click here to view the preview (PDF)

Models covered by this manual

This service manual is also used for 2 further Transmission models: 12 AS 2301, 16 AS 2601. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Manual 1 (58 pages)
    • Preface
    • Important information
      • SAFETY NOTICE
      • GENERAL INFORMATION
    • Instructions for repairs
    • Tightening torques
    • Special tools
    • Diagnosis
    • E module*
      • Removal
      • Fitting
      • Changing the connector
    • Range selector
      • Console range selector
      • Steering column range selector*
    • Display
      • Removal
      • Installation
      • Wiring diagram
    • Wiring harness (central wiring)
      • Removal
      • Fitting
      • Vehicle connectors
    • Clutch actuator
      • Removal
      • Thrust rod
      • Fitting
    • Changing the driver disc (not within ZF’s scope of supply)
      • Fitting engine, clutch and transmission
    • Clutch release device
      • Removal of release fork
      • Fitting release fork
    • Transmission actuator
      • Removal
      • Installation
    • Changing input shaft seal
      • Removal
      • Fitting
    • Changing transmission brake
      • Removal
      • Fitting
    • Output flange
      • Removal
      • Fitting
      • Removing output cover
    • Output speed sensor (impulse sensor) Depends on vehicle manufacturer
      • Removal
      • Fitting
      • Changing the connector
  • Publication 1327 751 101 (58 pages)
    • Preface
    • Important information
      • SAFETY NOTICE
      • GENERAL INFORMATION
    • Instructions for repairs
    • Tightening torques
    • Special tools
    • Diagnosis
    • E module*
      • Removal
      • Fitting
      • Changing the connector
    • Range selector
      • Console range selector
      • Steering column range selector*
    • Display
      • Removal
      • Installation
      • Wiring diagram
    • Wiring harness (central wiring)
      • Removal
      • Fitting
      • Vehicle connectors
    • Clutch actuator
      • Removal
      • Thrust rod
      • Fitting
    • Changing the driver disc (not within ZF’s scope of supply)
      • Fitting engine, clutch and transmission
    • Clutch release device
      • Removal of release fork
      • Fitting release fork
    • Transmission actuator
      • Removal
      • Installation
    • Changing input shaft seal
      • Removal
      • Fitting
    • Changing transmission brake
      • Removal
      • Fitting
    • Output flange
      • Removal
      • Fitting
      • Removing output cover
    • Output speed sensor (impulse sensor) Depends on vehicle manufacturer
      • Removal
      • Fitting
      • Changing the connector

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