ZF 6WG210 Transmission Service Manual (5871159 002 E)

The ZF Ergopower 6WG-210 is a transmission fitted to cranes and other heavy machines, including Liebherr machines. It carries the drive from the engine to the axles and sets the gear ratios the operator works through. When one starts slipping, shifting hard or leaking, the person who opens a service manual is usually a technician who has to pull it, rebuild it or diagnose it in the shop.

What this manual helps you do

• Follow the removal and installation steps when you take the transmission out of the machine and put it back.
• Rebuild the unit using the disassembly and assembly procedures, working through clutches, shafts and gear sets in order.
• Check and adjust settings using the inspection and adjustment procedures before you close it up.
• Troubleshoot shift and pressure problems by tracing them through the hydraulic control and electronic control sections you'd expect in a workshop manual.
• Verify your work against the description and function material so you know what each assembly should be doing.

Who this is for

A crane service technician or rental fleet mechanic who is fixing a 6WG210 in-house, out of warranty. Also suits independent repair shops and dealer technicians who rebuild these transmissions and want the procedures in front of them at the bench.

FAQ

Q: What do I receive and how is it organised?

A: You get 1 PDF file of 146 pages, in English. The text is searchable, so you can search and copy a term instead of paging through.

Q: Which machine and component does it fit?

A: It covers the ZF 6WG210 transmission, publication number 5871159 002 E, titled "ZF Ergopower 6WG-210 Workshop Manual". It comes from the Liebherr machine documentation.

Q: How does it fit the job I'm doing?

A: It's a workshop manual, so it's written for the bench work: taking the transmission apart, repairing it, adjusting it and testing it. Keep it open next to the unit while you work.

Open the PDF, search the part or procedure you're on, and work through the rebuild with the steps in front of you.

Click here to view the preview (PDF)

Table of Contents:

General outline of the sections covered in a service manual of this type. Actual chapter numbering and section names vary by model and edition.

• Foreword and safety information
• General information and specifications
• Description and function
• Removal and installation
• Disassembly and assembly
• Clutches, shafts and gear sets
• Hydraulic control
• Electronic control
• Inspection and adjustment
• Troubleshooting
• Service data

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