ZF TraXon Transmission Service Manual

The ZF TraXon is a transmission fitted to trucks, buses and other heavy machines, and this manual comes from the Liebherr machine documentation, so it is used on Liebherr machines. It carries the engine's output through the gear sets to the driveline. When it acts up or needs to come out, a service technician opens the repair instructions to work out what's wrong and fix it in the shop.

What this manual helps you do

• Follow the notes on repair and assembly before you open the transmission.
• Identify the unit from the type plate and the transmission setup pages.
• Bleed the ConAct and check the compressed-air connection.
• Replace the valve block, sensor module, speed sensor or impulse sensor for the speedometer.
• Remove and refit the oil/coolant heat exchanger, oil/air heat exchanger, adapter plate and output flange.

Who this is for

A crane service technician or dealer technician who is repairing a TraXon in-house. Also suits a rental fleet mechanic or independent repair shop that has a machine in the bay and needs a clear order of work for the transmission control and its attached parts.

FAQ

Q: What do I receive and how is it organised?

A: You get 1 PDF file of 114 pages in English, titled "TraXon Repair Instructions" (publication number EN_1358.751.101d_2017_05). The text can be searched and copied, so you can jump straight to a term like ConAct or valve block.

Q: Which component does it fit?

A: It is for the ZF TraXon transmission. It includes truck and bus transmission overviews, transmission interfaces and the type plate section to help you match your unit.

Q: How does it fit the job I'm doing?

A: It has maintenance, a diagnosis tool section, and sections for transmission control, ConAct, sensors and heat exchangers. That's the path from finding the fault to replacing the part.

Keep it open on the bench next to the transmission and work through it section by section.

Click here to view the preview (PDF)

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