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Tadano GR-1000XL-2 Rough Terrain Crane Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 909

File Size: 37.32 MB (Speed Download Link)

File Count: 3 PDF files

Brand: Tadano

Model: GR-1000XL-2

Equipment Type: Rough Terrain Crane

Book No: GR-1000XL-2-S1(U)-1E

Manuals Included: 2 separate publications

Type of Document: Service Manual

Serial No.: 547248 and up

Searchable: Yes, text is searchable and copyable

Delivery: Instant download after payment

Categories: ,

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Tadano GR-1000XL-2 Rough Terrain Crane Service Manual

A rough terrain crane like the GR-1000XL-2 works uneven job sites, setting up on outriggers and lifting with a telescopic boom from a single cab. When one comes into the shop out of warranty, or a used unit shows up with no paperwork, the person under it needs workshop procedures, not guesses. That's what this service manual is for.

What this manual helps you do

  • Trace the hydraulic power generating system when a pump or circuit isn't performing.
  • Rebuild outrigger, swing, boom elevating and boom telescoping components using the repair procedures.
  • Diagnose control system and electric system faults with the troubleshooting sections.
  • Adjust steering, brake and suspension components to spec.
  • Check the winch system and safety system during repair and after reassembly.

Who this is for

Crane service technicians, rental fleet mechanics and independent repair shops fixing these machines in-house. Dealer technicians and plant maintenance crews will also find the procedures useful when a component has to come off, get rebuilt and go back on.

FAQ

Q: What do I receive and how is it organised?

A: You get the set: 3 PDF files, 909 pages in total, in English. It holds two manuals, Publication W561-0161E (64 pages) and the main manual, GR-1000XL-2-S1(U)-1E (845 pages). The text is searchable and copyable, so you can jump straight to a system or a term.

Q: Which machine does it fit?

A: The main manual cover reads Serial No. 547248 and up. It covers the GR-1000XL-2 and also the GR-900XL-2.

Q: How does it fit the job I'm doing?

A: The sections run through hydraulic power generating, outriggers, swing, boom elevating, winch, boom telescoping, safety, control, electric, driving power transmission, steering, brake and suspension. Whatever system you're opening up, you'd expect to find its procedures under that heading.

Pull the serial number off your crane, match it to the cover, and you've got the repair reference for the job.

Click here to view the preview (PDF)

Does this manual fit your machine?

Model Serial No.
GR-1000XL-2 547248 and up

The serial number shown is the one printed on the manual cover. Check the model and serial number on your machine's data plate before ordering.

Models covered by this manual

This service manual is also used for one further Rough Terrain Crane model: GR-900XL-2. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Publication GR-1000XL-2-S1(U)-1E / Serial No. 547248 and up (845 pages)
    • Safety
      • Fundamental cautions
      • Cautions in working
      • Cautions in operation
    • Foreword
      • Applicable spec. and serial number
      • Separate service manual
      • External view
    • (B) Hydraulic Power Generating System
      • B-1 Hydraulic Power Generating System
      • B-2 Hydraulic Pump (Double Variable Displacement Pump)
      • B-3 Hydraulic Pump (Double Gear Pump)
    • (C) Outrigger System
      • C-1 Outrigger System
      • C-2 Solenoid Control Valve (Outrigger)
      • C-3 Solenoid Valve (Slide/Jack) (UCHIDA)
    • (D) Swing System
      • D-1 Swing System
      • D-2 Hydraulic Pilot Control Valve (Swing)
      • D-3 Hydraulic Motor (Swing)
    • (E) Boom Elevating System
      • E-1 Elevating System
      • E-2 Elevating Cylinder
      • E-3 Counterbalance Valve (Elevating)
    • (F) Winch System
      • F-1 Winch System
      • F-2 Winch
      • F-3 Hydraulic Motor and Counterbalance Valve (Winch)
    • (G) Boom Telescoping System
      • G-1 Telescoping System
      • G-2 Boom (Five-Section Boom)
      • G-4 Telescoping Cylinder
    • (H) Safty System
      • H-1 Safety System
      • H-2 Boom Length and Angle Detector
      • H-3 Outrigger Extension Length Detector
    • (L) Control System
      • L-1 Control Device
      • L-2 Shift Switch
      • L-3 Solenoid Valve (Air)
    • (N) Electric System
      • N-1 Display Control Unit (DCU)
      • N-2 Combination Meter
      • N-3 Signal Transmitter (STM-E)
    • (R) Driving Power Transmission System
      • R-1 Driving Power Transmission System
      • System description
    • (S) Steering System
      • S-1 Steering System
      • S-2 Priority Valve
      • S-3 Orbitrol
    • (T) Brake System
      • T-1 Brake System
      • T-2 Brake Valve
      • T-3 Booster
    • (U) Suspension System
      • U-1 Suspension System
      • U-2 Suspension Lock Cylinder
      • U-3 Pilot Check Valve (Suspension Lock Cylinder)
    • History of revision
  • Publication W561-0161E (64 pages)
    • Foreword
      • Applicable crane model
    • Structure
      • Torque converter
      • Transmission
    • Function
      • Torque converter
      • Transmission
    • Troubleshooting
      • Power cannot be transmitted
      • Power drops. (Speed cannot increase.)
      • Oil temperature rises abnormally
    • Disassembly
      • Torque converter
      • Transmission
    • Reassembly
      • Torque converter
      • Transmission
    • Oil
      • Recommended oil
      • Oil changing procedure
    • Test
      • Operational check
      • Pressure measurement
      • Stall test
    • Maintenance standards
      • Overhaul interval
      • Replacement interval of important parts
      • Part replacement standards
    • Torque Converter Circuit
    • History of revision

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